China supplier Double Shaft Shredder Blades and Knives for Recycling Plastic Metal with Great quality

Product Description

Double Shaft Shredder Blades and Knives for Recycling Plastic Metal
 

Applications:
Double shaft shredder knives blade is used shred for Packing materials, Metal sprues and housings, Aluminum profiles, Metal drums, Electronic Scrap, Electrical devices, Household devices, Tires, Paper waste, Plastic Scrap, Refrigerators, and many more

Description:
Double shaft shredder blade is 1 of the important parts of the shredder. The quality and correct installation of the blade largely determine the use effect and life of the shredder. Generally, the spiral mounting method is adopted, and the spacer sleeve is separated in the middle. The thickness of the blade should be 0.2 to 0.3 thick to prevent the blade from colliding during operation and choose a reasonable thickness and number of teeth according to the size of the product.
With the development and innovation of the blade industry, the quality of the raw materials of the blade is increasing. The shredder blades are commonly used in a variety of materials, and the materials are generally selected according to different processing objects:
Common materials used in the plastic industry are 42CrMo, W5SiCr, SKD-11;
Common materials used in the metal industry are: 6CrW2Si, Cr12Mov, LD, H13;
Common materials used in the wood industry are: 5WSiCr, 6CrW2Si, SKH, SKD-11, D2;
The heat treatment reached HRC 55-57.
According to the material of the shredder shredded product, choose the appropriate blade. For rubber, the shredding of the film generally adopts the blade of Cr12mov. For the shredding of wood and plastic, the blade of 55sicr is generally used, shredded scrap, popped flower and flower iron. A blade using H13 is suitable because H13 is a hot work die steel which is a steel formed by adding alloying elements to carbon steel. It has good comprehensive performance at medium temperature, high hardenability and low heat treatment deformation rate, high-temperature resistance, and low deformation. Therefore, it is more suitable for shredding metal products.
Commonly used twin-shaft shredder blades. The inner hole is generally an inner hexagon, and the outer circumference commonly has 3 claws, 6 claws, 8 claws, and 12 claws. The number of jaws, the clearance and the distance from the blade to the spacer determine the size of the shredded material. Generally, the shredder blades are available in diameters from 200mm to 500mm and thicknesses from 20mm to 55mm. They can also be customized according to customer needs.

Shredder Blades with different thickness:
The 10 and 20mm thick blades are suitable for fragile materials such as medical packaging and electrical board.
The 40 and 50mm thick blades are widely used. It is suitable for various materials such as tires, plastic products, wood pallets, film and etc.
75mm thickness blades are used for shredding metal items or plastic/metal compounds such as refrigerators and drums. The blades can handle material up to 10mm in thickness.

Technical Parameters

Model Shredding Motor Power(kw) Shredding Chamber size(mm)
PNSS-300 7.5 510*300
PNSS-400 7.5 510*400
PNSS-600 7.5+7.5 510*600
PNSS-800 18.5+18.5 600*800
PNSS-1000 22+22 800*1000
PNSS-1200 30+30 1000*1200
PNSS-1400 55+55 1400*1200
PNSS-1600 55+55 1600*1200
PNSS-1800 75+75 1800*1400
PNSS-2000 90+90 2000*1400

Our Service
1. One year guarantee for whole machine
2. 24 hours technical support 
3. Our engineers can provide service overseas. The service is free, but the charge of round air-tickets, food and hotel is to the customer’s account.
4. After a year, we can instruct you how to maintain the machine, and spare parts are provided with the best price.
5. We also can provide training service which help operators handle the machine well

Screw Shaft Features Explained

When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.

Threads

The major diameter of a screw thread is the larger of the 2 extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw.
The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter.
The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of 1 sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.
screwshaft

Lead

In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability.
A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed.
When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around 80 percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.

Pitch

The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of 1 wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the 2 terms and discuss how they relate to 1 another.
A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch.
The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.

Helix angle

The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles.
High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw.
A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.
screwshaft

Size

The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to 16 inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws.
Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested.
In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of 2 inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.
screwshaft

Shape

Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter:
The shape of a screw shaft is determined by 2 features: its major diameter, or distance from the outer edge of the thread on 1 side to the inner smooth surface of the shaft. These are generally 2 to 16 millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project.
The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of 2 opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the 2 main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.

Lubrication

In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure.
When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below.
Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.

China supplier Double Shaft Shredder Blades and Knives for Recycling Plastic Metal   with Great qualityChina supplier Double Shaft Shredder Blades and Knives for Recycling Plastic Metal   with Great quality

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